Titanium Caliper Piston Colored in PVD Technology

Product Introduction

Titanium Caliper Pistons colored using PVD (Physical Vapor Deposition) technology represent the pinnacle of performance, durability, and aesthetics in the world of precision engineering. Designed for use in high-demand applications such as aerospace, automotive, and medical devices, these pistons are crafted from premium titanium alloys, known for their lightweight, corrosion-resistant, and biocompatible properties. The PVD coating not only enhances the visual appeal of the pistons but also provides an additional layer of protection against wear, heat, and chemical damage.

With the ability to customize the finish and color of these pistons, manufacturers can ensure that their components meet both functional and aesthetic requirements. Whether you're looking to add a touch of elegance to your products or enhance their longevity, titanium caliper pistons with PVD technology are the ideal solution for various industries.

Technical Specifications

Below are the detailed technical specifications for the Titanium Caliper Piston Colored in PVD Technology:

Main Production Grades and Standards

1. United States (US) Standards:

   • ASTM B348 (Titanium Bars and Billets)
   • ASTM F67 (Titanium for Surgical Implants)
   • AMS 4928 (Titanium Alloy Bars, Forgings, and Rings)

2. Russian Standards:

   • GOST 19807-91 (Titanium and Titanium Alloys for Aerospace)
   • GOST 17175-80 (Titanium Alloy Sheets and Plates)

3. Japanese Standards:

   • JIS H4600 (Titanium Alloys for Aircraft)
   • JIS H4702 (Titanium for Medical Applications)

Product Features (Key Features)

• Exceptional Durability: The PVD coating increases the wear and corrosion resistance of the titanium caliper pistons, making them perfect for harsh environments.
• Aesthetic Customization: Available in a variety of colors, the PVD finish allows for aesthetic customization, ensuring that your components meet both functional and design requirements.
• Biocompatibility: Ideal for medical device applications, titanium is biocompatible, ensuring safety for implants and surgical instruments.
• High Strength-to-Weight Ratio: Titanium’s natural properties provide high strength while keeping the weight low, crucial for aerospace and automotive applications.
• Heat Resistance: The PVD coating offers an additional layer of heat resistance, ensuring long-lasting performance in high-temperature environments.
• Eco-Friendly: The PVD process is environmentally friendly as it doesn’t involve harmful chemicals and reduces waste production compared to traditional coating methods.

Applications

Titanium Caliper Pistons Colored in PVD Technology are ideal for use in various industries requiring high-performance components:

• Aerospace: Used in aircraft landing gear systems, engines, and other critical components due to titanium's strength and lightweight properties.
• Medical Devices: Perfect for surgical instruments, implants, and prosthetics due to the biocompatibility and corrosion resistance of titanium.
• Automotive: Enhances the performance and aesthetic appeal of braking systems, including calipers, due to its strength and heat resistance.
• Chemical Processing: Used in environments where chemical resistance is crucial, such as reactors, pumps, and pipes.
• Energy Sector: Employed in nuclear power plants, wind turbines, and solar energy applications for their resilience in extreme conditions.
• Marine Engineering: Withstanding the harsh marine environment, these pistons are used in offshore structures and shipbuilding.

Manufacturing Process

The manufacturing of Titanium Caliper Pistons Colored in PVD Technology follows these precise steps:

1. Titanium Alloy Preparation: High-quality titanium alloys (Grade 5, Grade 2, etc.) are selected and prepared through a stringent quality control process.
2. CNC Machining: The pistons are precision-machined to the required specifications using state-of-the-art CNC machinery.
3. PVD Coating: A thin, durable PVD layer is deposited onto the piston’s surface. The process is conducted in a vacuum chamber to ensure the coating adheres uniformly.
4. Post-Coating Inspection: Each piston undergoes rigorous testing to ensure the PVD coating meets hardness, corrosion resistance, and aesthetic standards.
5. Final Quality Control: The finished pistons are inspected for dimensional accuracy, surface finish, and overall performance.

Quality Assurance

Baoji Haiyue New Metal Materials Co., Ltd. ensures the highest quality standards throughout the production process:

• ISO9001:2015 Certification: Ensuring that all processes are consistently aligned with international quality management standards.
• Advanced Testing: Ultrasonic testing, eddy current testing, and spectral analysis are conducted to validate the performance and integrity of the pistons.
• Rigorous Inspection: Each batch of pistons is tested for dimensional accuracy, surface finish, and PVD coating quality before shipping.

Packaging and Logistics

• Packaging: Our titanium caliper pistons are carefully packed to prevent any damage during transit. Each piston is individually wrapped in protective material, ensuring it reaches your facility in pristine condition.
• Logistics: We offer global shipping with timely delivery. Whether you’re in North America, Europe, or Asia, we ensure that your order arrives on schedule through trusted logistics partners.

Customer Support

At Baoji Haiyue, we prioritize customer satisfaction. Our experienced team is available to provide support and guidance on material selection, application advice, and after-sales service. Whether you have a question about specifications, need technical support, or want assistance with your order, we are here to help.

Why Choose Us?

• Complete Product Range: We offer a full range of titanium products, including custom solutions tailored to your specific needs.
• Full-Process Production: From raw material procurement to final product delivery, we manage every stage of the production process.
• One-Stop Solution: We provide a one-stop solution for all your titanium and non-ferrous material requirements.
• Global Sales and Agency: With a global footprint, we serve customers in over 20 countries, ensuring reliable and efficient service worldwide.
• Fast Delivery: We offer prompt delivery and have a solid reputation for meeting deadlines.
• Timely After-Sales Service: We provide door-to-door service, ensuring customer satisfaction at every step.

Development History

Product Quality Management

Appearance and size inspection

Tensile test

Bending test

Chemical composition analysis

Electrochemical performance test

Ultrasonic test

Eddy current test

Thickness test

Production and Processing

Titanium sponge raw materials

Titanium sponge processing and smelting

Titanium ingot forging

Machining

Manual grinding and polishing

Manual testing

Workshop and Equipment

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Packaging

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Main Products

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Titanium Anode

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Sinrer-metal-powder-filters

 

Titanium Rod

Titanium Plate

Titanium Elbow

Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

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Electrolytic copper foil manufacturing industry

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Hydrometallurgy industry

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Sewage treatment industry

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Cyclone electrolysis industry

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Etching liquid electrolysis recovery industry

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Electrolytic sodium hypochlorite industry

OEM Services

We offer OEM services to meet the unique specifications of our clients. Whether you need customized sizes, colors, or surface finishes, our team is equipped to deliver products that align with your precise requirements.

Frequently Asked Questions (FAQs)

1. What is the benefit of using PVD technology on titanium pistons?

   • PVD technology enhances the surface hardness, corrosion resistance, and appearance of titanium pistons, making them suitable for high-demand applications.

2. Can I customize the color of the PVD coating?

   • Yes, we offer a variety of colors, including black, gold, blue, and more, allowing for aesthetic customization of your titanium components.

3. What industries use titanium caliper pistons?

   • Titanium caliper pistons are widely used in aerospace, automotive, medical devices, chemical processing, and marine engineering industries.

4. What are the benefits of titanium as a material?

   • Titanium is known for its high strength-to-weight ratio, corrosion resistance, and biocompatibility, making it ideal for critical applications.

Contact Details

For more information, pricing, or to request a quote, please contact us:

• Email:Jolina@bjhyti.com
• Phone: +86-18392721678

Get in touch with us today to experience unparalleled quality and service.

By understanding the needs of your industry and applying advanced technologies like PVD coating, Baoji Haiyue New Metal Materials Co., Ltd. delivers the highest quality titanium products that perform under pressure. Reach out today and discover how our products can elevate your operations.