Factory Gr5 Titanium Dust Caps Valve Caps

1.Lightweight and strong for high-performance applications.
2.Superior corrosion resistance in extreme environments.
3.Precision threading ensures secure and reliable fastening.
4.High-temperature tolerance for demanding industrial uses.
5.Custom designs available to meet specific requirements.
Product Description

Factory Gr5 Titanium Dust Caps Valve Caps Product Page

Product Introduction

Factory Gr5 Titanium Dust Caps Valve Caps are designed to meet the stringent demands of industries where high-performance materials are critical. Manufactured from Grade 5 (Ti-6Al-4V) titanium, these caps offer outstanding strength, lightweight properties, and excellent resistance to corrosion. Whether used in aerospace, medical, chemical processing, or energy sectors, these titanium valve caps ensure long-lasting durability and optimal performance in harsh environments.

Titanium’s unique properties, such as its high strength-to-weight ratio and biocompatibility, make it the material of choice for critical applications. Our Factory Gr5 Titanium Dust Caps Valve Caps provide the ideal solution for preventing dust, dirt, and contaminants from entering your valves, ensuring the proper functioning of mechanical systems.

Technical Specifications

Factory Gr5 Titanium Dust Caps Valve Caps - Key Specifications

Property Value
Material Grade 5 Titanium (Ti-6Al-4V)
Standard ASTM B348, AMS 4928, ISO 5832-3
Diameter Range 10mm - 100mm
Thickness 1mm - 3mm
Weight Lightweight and durable
Corrosion Resistance Excellent in acidic and alkaline environments
Temperature Resistance Up to 600°C
Biocompatibility Yes, suitable for medical applications
Application Aerospace, medical, chemical, energy

US, Russian, and Japanese Production Grades & Standards

Region Standard Specification
USA ASTM B348 Standard for titanium bars, rods, and billets
Russia GOST 19807 Titanium and titanium alloy products
Japan JIS H 4600 Titanium and titanium alloy bars, rods

Material Comparisons

Grade Composition Strength (MPa) Density (g/cm³)
Gr5 Ti 90% Titanium, 6% Aluminum, 4% Vanadium 900 - 950 4.43
Gr2 Ti 99.2% Titanium 400 - 550 4.51
Gr23 Ti 90% Titanium, 6% Aluminum, 3.5% Vanadium, 0.25% Sn 800 - 950 4.43

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Product Features (Key Features)

  1. Lightweight Yet Strong: Gr5 titanium is known for its high strength-to-weight ratio, making it perfect for industries where both strength and lightness are essential.
  2. Corrosion Resistance: Titanium’s resistance to corrosion makes these valve caps ideal for use in chemical processing, aerospace, and marine environments.
  3. Durability: Resistant to extreme temperatures and harsh conditions, ensuring long-term reliability.
  4. Customizable Sizes: Available in various sizes and thicknesses to meet specific application requirements.
  5. Biocompatible: Gr5 titanium is biocompatible, making it suitable for medical applications.
  6. Environmental Sustainability: Titanium is fully recyclable and environmentally friendly.

Applications

Factory Gr5 Titanium Dust Caps Valve Caps are widely used in various industries due to their superior performance:

  • Aerospace and Aviation: To protect valves and other critical components from contaminants while maintaining lightweight and strength.
  • Medical Devices and Healthcare: In implants and devices where material biocompatibility is crucial.
  • Chemical Processing: Protecting critical valve systems in chemical reactors and pipes.
  • Energy Sector: Used in power plants, including nuclear and renewable energy sources, to ensure long-lasting, corrosion-resistant performance.
  • Marine Engineering: For offshore platforms and ships where saltwater resistance is essential.
  • Industrial Manufacturing: In automotive and machinery industries where durability and reliability are key.

Manufacturing Process

Our Factory Gr5 Titanium Dust Caps Valve Caps are manufactured using advanced processes to ensure the highest quality. The process begins with high-grade titanium alloy, which undergoes cold forging, CNC machining, and precision welding. After manufacturing, the caps go through rigorous heat treatment and surface finishing processes to improve corrosion resistance and strength. Each cap is tested for durability, dimensional accuracy, and surface quality before packaging.

Quality Assurance

At Baoji Haiyue New Metal Materials Co., Ltd., quality is at the forefront of our operations. We ensure that every Factory Gr5 Titanium Dust Caps Valve Cap adheres to international standards and passes through multiple stages of inspection, including:

  • Material Certification: All titanium alloys are certified for purity and composition.
  • Dimensional Accuracy: Our products are checked for precise dimensions to ensure a perfect fit.
  • Surface Quality: We ensure the surface is free from defects, and we use advanced techniques like ultrasonic testing to detect any internal flaws.
  • Corrosion Resistance: Caps are subjected to corrosion testing to ensure they perform well in harsh environments.

Packaging and Logistics

We understand the importance of reliable delivery. Each Factory Gr5 Titanium Dust Cap Valve Cap is carefully packaged in a protective wrapping to prevent damage during transit. The products are then placed in sturdy shipping boxes. We offer flexible shipping options to meet your needs, whether by sea, air, or land. We can also provide door-to-door service for your convenience.

Customer Support

Our dedicated customer support team is here to assist you at every stage of your purchasing journey. From initial inquiries to after-sales service, we offer:

  • Technical Assistance: For selecting the right product and providing detailed specifications.
  • Custom Solutions: We can tailor products to your specific requirements.
  • Global After-Sales Support: Offering timely and efficient service worldwide.

Why Choose Us

  1. Complete Product Range: We offer a comprehensive selection of titanium products, including customized solutions.
  2. Full-Process Production: From raw material to finished product, we manage the entire production process to ensure quality.
  3. Global Sales & Agency: Serving customers worldwide with localized support.
  4. Fast Delivery: We ensure timely delivery, no matter your location.
  5. Good Reputation: With years of expertise and reliable service, we’ve earned trust across industries.
  6. Timely Global After-Sales Service: We’re committed to supporting our customers after the sale.

Development History

 
2010


Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.

 
2012

Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.

 
2014

Achieved ISO9001:2015 certification, ensuring high-quality production standards.

 
2016

Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.

 
2018

Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.

 
2020

Obtained AS9100D certification for aerospace industry compliance and advanced product quality.

 
2022

Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.

 
2024

Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.

 

Product Quality Management

Appearance and size inspection
Appearance and size inspection
Tensile test
Tensile test
Bending test
Bending test
Chemical composition analysis
Chemical composition analysis
Electrochemical performance test
Electrochemical performance test
Ultrasonic test
Ultrasonic test
Eddy current test
Eddy current test
Thickness test
Thickness test

Production and Processing

Titanium sponge raw materials
Titanium sponge raw materials
Titanium sponge processing and smelting
Titanium sponge processing and smelting
Titanium ingot forging
Titanium ingot forging
Machining
Machining
Manual grinding and polishing
Manual grinding and polishing
Manual testing
Manual testing

Workshop and Equipment

Workshop and equipment
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
Workshop and equipment
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 

Packaging

Packaging
 
Packaging
 
Packaging
 
Packaging

Main Products

Titanium Anode
Titanium Anode
sinrer-metal-powder-filters
Sinrer-metal-powder-filters
Titanium Rod
 
Titanium Rod
Titanium Plate
Titanium Plate
Titanium Elbow
Titanium Elbow
TItanium Screw
Titanium Screw

Applied Industries

Be used in a wide range of industries.

 

Electrolytic copper foil manufacturing industry

Electrolytic copper foil manufacturing industry

Hydrometallurgy industry

Hydrometallurgy industry

Sewage treatment industry

Sewage treatment industry

Cyclone electrolysis industry

Cyclone electrolysis industry

Etching liquid electrolysis recovery industry

Etching liquid electrolysis recovery industry

Electrolytic sodium hypochlorite industry

Electrolytic sodium hypochlorite industry

OEM Services

We offer OEM services to suit your specific requirements. Whether you need customized designs, sizes, or features, our team can create tailored solutions that meet your needs. We work closely with our clients to ensure the final product aligns with their exact specifications.

Frequently Asked Questions (FAQs)

  1. What is the maximum temperature resistance of these titanium dust caps?

    • These titanium dust caps can withstand temperatures up to 600°C without losing performance.
  2. Are these caps suitable for medical applications?

    • Yes, Gr5 titanium is biocompatible, making it ideal for medical devices and healthcare applications.
  3. Can I get a custom size for my specific application?

    • Absolutely! We offer customizable sizes and specifications to meet your needs.
  4. How do I ensure that the titanium dust caps are of high quality?

    • Our caps undergo strict quality checks, including material certification, corrosion resistance testing, and dimensional accuracy inspections.
  5. What are the shipping options for these products?

    • We offer flexible shipping options including sea, air, and land transport, with door-to-door service available.

Contact Details

For more information or to request a quote, please contact us:

Don’t hesitate to reach out today for a competitive quote or to discuss your specific needs with one of our experts!

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