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Grade 5 Titanium Filler Rod – Product Details

Product Introduction

The Grade 5 Titanium Filler Rod is a high-performance welding rod designed for use in various industries requiring strong, lightweight, and corrosion-resistant materials. Made from Titanium Alloy Ti-6Al-4V, this filler rod provides excellent strength and durability, making it ideal for aerospace, medical, and other high-performance applications. Known for its remarkable resistance to corrosion, especially in harsh environments such as saltwater or chemicals, Grade 5 titanium filler rods are used in industries that demand precision and reliability.

Whether you're welding titanium alloys, titanium-based parts, or other high-performance metals, this filler rod is engineered to meet the exacting standards of your projects. Thanks to its high strength-to-weight ratio and biocompatibility, Grade 5 titanium filler rods are a preferred choice for welding materials used in critical industries like aerospace, medical, and energy.

Technical Specifications

Technical Specifications (Grade 5 Titanium Filler Rod - US Standard)

Property	Value
Alloy	Ti-6Al-4V
Composition (wt.%)	90% Titanium, 6% Aluminum, 4% Vanadium
Density	4.43 g/cm³
Tensile Strength	895 MPa
Yield Strength	828 MPa
Elongation	10%
Melting Point	1,660°C
Boiling Point	3,287°C
Standard	ASTM B864, AWS A5.16

Technical Specifications (Grade 5 Titanium Filler Rod - Russian Standard)

Property	Value
Alloy	Ti-6Al-4V
Composition (wt.%)	90% Titanium, 6% Aluminum, 4% Vanadium
Density	4.43 g/cm³
Tensile Strength	890 MPa
Yield Strength	800 MPa
Elongation	12%
Melting Point	1,650°C
Boiling Point	3,250°C
Standard	GOST 4813-2011

Technical Specifications (Grade 5 Titanium Filler Rod - Japanese Standard)

Property	Value
Alloy	Ti-6Al-4V
Composition (wt.%)	90% Titanium, 6% Aluminum, 4% Vanadium
Density	4.43 g/cm³
Tensile Strength	900 MPa
Yield Strength	825 MPa
Elongation	11%
Melting Point	1,660°C
Boiling Point	3,280°C
Standard	JIS H 4600

Product Features (Key Features)

High Strength and Durability: Grade 5 titanium alloy provides superior strength and long-term durability, making it ideal for demanding industrial applications.
Excellent Corrosion Resistance: Titanium’s inherent corrosion resistance makes it a perfect choice for welding in harsh chemical environments and underwater applications.
Lightweight: Titanium offers an exceptional strength-to-weight ratio, reducing the weight of the final welds while maintaining high strength.
Biocompatibility: Non-reactive to body tissues, this makes it a preferred choice for medical applications, including implants and surgical instruments.
Easy to Weld: Designed for use in TIG, MIG, and other welding processes, Grade 5 titanium filler rods ensure smooth, clean welds with minimal spatter.

Applications

Aerospace and Aviation: Used in the manufacturing of lightweight, high-strength components such as aircraft structures, turbine blades, and rocket parts.
Medical Devices and Healthcare: Ideal for implants, prosthetics, and surgical tools due to its biocompatibility and corrosion resistance.
Chemical Processing: Excellent for welding parts exposed to aggressive chemicals, including reactors, pipes, and storage tanks.
Energy Sector: Used in energy generation and storage equipment such as nuclear reactors, solar energy installations, and offshore energy platforms.
Marine Engineering: Provides corrosion resistance against saltwater, making it suitable for shipbuilding and offshore structures.

Manufacturing Process

The Grade 5 titanium filler rod undergoes a meticulous manufacturing process involving:

Melting and Alloying: The raw titanium is mixed with aluminum and vanadium in precise ratios to create the Ti-6Al-4V alloy.
Casting: The alloy is cast into rods of specific diameters for the filler rod production process.
Cold Drawing: The rods are drawn into thinner, longer sections to meet the required dimensions.
Surface Treatment: To ensure high-quality welds, the filler rods undergo surface treatments to remove oxides and enhance the material's weldability.
Quality Control: Each rod is tested for strength, flexibility, and consistency in material properties.

Quality Assurance

Baoji Haiyue New Metal Materials Co., Ltd. follows strict quality control procedures to ensure that every Grade 5 titanium filler rod meets the highest standards:

Material Inspection: Incoming raw materials are rigorously inspected for composition and purity.
Testing: Each batch of filler rods undergoes ultrasonic and eddy current testing, spectral analysis, and mechanical testing to ensure it meets or exceeds ASTM, ISO, and other relevant standards.
Traceability: Each product is fully traceable, and documentation is provided to certify compliance with international quality standards.

Packaging and Logistics

The Grade 5 titanium filler rods are securely packaged to ensure safe transit. Packaging options include:

Standard Packaging: Vacuum-sealed and placed in moisture-resistant packaging.
Bulk Packaging: Large quantities are palletized and shrink-wrapped for secure transport.
Custom Packaging: Tailored packaging solutions are available based on customer requirements.
Logistics: Baoji Haiyue ensures fast and reliable shipping worldwide, with strategic partnerships for efficient customs clearance and delivery.

Customer Support

Baoji Haiyue offers excellent customer support, assisting with product selection, technical advice, and after-sales services. Our support team is ready to provide you with:

Technical Assistance: Help with material selection, welding techniques, and applications.
Order Tracking: Real-time order updates and logistics information.
Product Support: Guidance on installation, maintenance, and troubleshooting.

Why Choose Us

Complete Product Range: We offer an extensive selection of titanium and non-ferrous metal products.
Full-Process Production: From material sourcing to final delivery, we control every aspect of production.
Global Sales and Agency: Serving customers across North America, Europe, and Asia.
Fast Delivery: We ensure quick delivery times with minimal lead times.
Good Reputation: Trusted by leading companies in the aerospace, medical, and energy industries.
Timely Global After-Sales Service: Our global service network ensures quick response times and customer satisfaction.

OEM Services

Baoji Haiyue specializes in providing tailored solutions for OEMs, including:

Custom Product Specifications: We can customize filler rods to meet your exact requirements.
Bulk Orders: Competitive pricing for large-scale, long-term contracts.
Technical Expertise: We work closely with your engineering team to deliver high-performance solutions.

Frequently Asked Questions (FAQs)

Q: What is the ideal welding process for Grade 5 titanium filler rod?
A: Grade 5 titanium filler rods are ideal for TIG and MIG welding processes.

Q: Can these rods be used for underwater welding?
A: Yes, the corrosion-resistant properties of Grade 5 titanium make it suitable for underwater welding.

Q: What is the maximum temperature that Grade 5 titanium can withstand?
A: Grade 5 titanium has excellent high-temperature resistance and can withstand temperatures up to 600°C (1,112°F) in certain conditions.