Titanium Piston CNC Machining Custom - High-Performance Solutions for Precision Engineering
Product Introduction
Titanium Piston CNC Machining Custom components are essential for industries that demand high-strength, lightweight, and corrosion-resistant materials. Baoji Haiyue New Metal Materials Co., Ltd. specializes in providing customized titanium piston machining services, specifically designed for applications in aerospace, medical, energy, and industrial sectors. With precision CNC machining techniques, we manufacture titanium pistons tailored to meet your specific requirements. These components offer outstanding performance in extreme environments, providing solutions that ensure reliability and durability in critical applications.
Technical Specifications
Below are the detailed technical specifications for our Titanium Piston CNC Machining Custom components. These are designed to meet the high standards of industries such as aerospace, medical, chemical, and more.
Parameter |
Value |
Material Type |
Titanium Alloy (Grade 5 Ti-6Al-4V) |
Diameter Range |
10 mm - 200 mm |
Length Range |
20 mm - 500 mm |
Tolerance |
±0.005 mm |
Surface Finish |
Ra 0.2 to 0.8 µm |
Hardness |
HRC 36 - 40 |
Tensile Strength |
900 MPa |
Yield Strength |
830 MPa |
Elongation at Break |
10% |
ASTM Standard |
ASTM B348, ASTM F136, ASTM F67 |
Production Grades and Standards
Our Titanium Piston CNC Machining Custom components adhere to the highest production standards and grades, ensuring quality and consistency across various industries.
Region |
Grade |
Standard |
US |
Grade 5 Ti-6Al-4V |
ASTM B348, ASTM F136 |
Russia |
Ti-6Al-4V |
TU 14-3-2784-89 |
Japan |
Ti-6Al-4V |
JIS H 4651, JIS H 4674 |
Region |
Grade |
Standard |
US |
Ti Grade 2 |
ASTM B265, ASTM F67 |
Russia |
Ti Grade 2 |
TU 14-3-2784-89 |
Japan |
Ti Grade 2 |
JIS H 4651 |
Region |
Grade |
Standard |
US |
Ti Grade 7 |
ASTM B348, ASTM F67 |
Russia |
Ti Grade 7 |
TU 14-3-2784-89 |
Japan |
Ti Grade 7 |
JIS H 4651 |
Product Features (Key Features)
- Lightweight and Strong: Titanium pistons provide a high strength-to-weight ratio, crucial for aerospace, automotive, and medical applications.
- Corrosion Resistance: Titanium is highly resistant to corrosion, making it ideal for use in harsh environments such as chemical processing, marine, and medical industries.
- High Durability: Titanium components are known for their excellent performance and long service life, even under extreme conditions.
- Precision Machining: Our CNC machining ensures that each piston meets the highest standards of dimensional accuracy and surface finish.
- Biocompatibility: Non-reactive and safe for medical implants and devices, ensuring optimal compatibility with the human body.
Applications
- Aerospace and Aviation: Ideal for engine components, fuel systems, and high-performance aerospace applications due to their lightweight and strength properties.
- Medical Devices and Healthcare: Used in surgical instruments, implants, and prosthetics, where biocompatibility and corrosion resistance are critical.
- Chemical Processing: Perfect for reactors, valves, and pumps in environments where materials are exposed to corrosive substances.
- Energy Sector: Employed in nuclear, wind, and solar energy systems, where durability and resistance to extreme conditions are essential.
- Marine Engineering: Resistant to saltwater corrosion, making it suitable for offshore structures, shipbuilding, and marine equipment.
- Industrial Manufacturing: Used in tools, fasteners, and components for high-precision machinery.
Manufacturing Process
Our Titanium Piston CNC Machining Custom components undergo a rigorous manufacturing process, which includes:
- Material Selection: High-quality titanium alloys (Grade 5 Ti-6Al-4V, Ti Grade 2, Ti Grade 7) are selected based on customer requirements.
- CNC Machining: Advanced CNC machines cut and shape the titanium to the exact specifications, ensuring tight tolerances and precise dimensions.
- Heat Treatment: Titanium components undergo heat treatment to improve strength, hardness, and overall performance.
- Surface Finishing: The pistons are finished with a smooth, uniform surface to reduce friction and improve performance.
- Inspection and Testing: Every component is thoroughly tested using ultrasonic testing, eddy current inspection, and spectral analysis to ensure they meet strict quality standards.
Quality Assurance
At Baoji Haiyue, quality assurance is a fundamental part of our process. We implement a strict quality management system that ensures every product meets the highest international standards, such as ASTM, ISO, and AMS. Our testing facilities are equipped with state-of-the-art technology, ensuring that each piston is fully compliant with quality and safety requirements.
- Inspection: Each piston undergoes a thorough inspection, including dimensional checks and mechanical property testing.
- Testing Methods: We use advanced techniques like ultrasonic testing, eddy current testing, and material spectral analysis to verify material integrity and performance.
- Certifications: Our products are certified under ISO9001:2015, ensuring consistent quality and compliance with global standards.
Packaging and Logistics
We prioritize the safe and efficient delivery of our Titanium Piston CNC Machining Custom components. Our packaging is designed to protect the pistons during transit and handling:
- Custom Packaging: Each piston is carefully packed in secure containers to prevent damage.
- Global Logistics: We offer fast, reliable shipping worldwide with a network of trusted carriers.
- Tracking: Real-time shipment tracking is available for all orders.
Customer Support
Baoji Haiyue provides top-notch customer support to ensure a smooth purchasing experience. Our team is available to assist with inquiries, technical support, and order tracking:
- Pre-Sales Support: Our experts help you select the right materials and specifications for your project.
- Post-Sales Support: We offer comprehensive after-sales service, ensuring any issues are promptly addressed.
- Customization: We offer tailored solutions for unique requirements, providing OEM services to meet your exact specifications.
Why Choose Us
- Complete Product Range: We offer a wide selection of titanium alloys and machining capabilities for diverse industries.
- Full-Process Production: From raw material selection to precision machining and testing, we handle every step of the production process.
- Global Sales and Agency: Our products are trusted in over 20 countries across various industries.
- Fast Delivery: We ensure timely delivery to meet your production schedules.
- Excellent Reputation: Known for our reliability, quality, and customer service.
- Timely Global After-Sales Service: We provide prompt after-sales support, including door-to-door service for any issues that arise.
Development History
2010
Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.
2012
Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.
2014
Achieved ISO9001:2015 certification, ensuring high-quality production standards.
2016
Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.
2018
Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.
2020
Obtained AS9100D certification for aerospace industry compliance and advanced product quality.
2022
Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.
2024
Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.
Product Quality Management
Appearance and size inspection
Chemical composition analysis
Electrochemical performance test
Production and Processing
Titanium sponge raw materials
Titanium sponge processing and smelting
Manual grinding and polishing
Workshop and Equipment
Packaging
Main Products
Titanium Anode
Sinrer-metal-powder-filters
Applied Industries
Be used in a wide range of industries.
Electrolytic copper foil manufacturing industry
Sewage treatment industry
Cyclone electrolysis industry
Etching liquid electrolysis recovery industry
Electrolytic sodium hypochlorite industry
OEM Services
We offer OEM services for customized titanium piston machining, including:
- Tailored Designs: Custom sizes, shapes, and specifications based on your unique requirements.
- Competitive Pricing: Cost-effective solutions without compromising on quality.
- Flexible Manufacturing: Ability to handle small or large volume orders with precision and efficiency.
Frequently Asked Questions (FAQs)
-
What is the typical lead time for Titanium Piston CNC Machining Custom orders?
- Lead times vary depending on order complexity and volume. Generally, orders are completed within 2-4 weeks.
-
Can you provide custom sizes for Titanium Piston CNC Machining?
- Yes, we specialize in producing custom sizes and specifications to suit your project needs.
-
What industries use Titanium Piston CNC Machining Custom components?
- Aerospace, medical, chemical, energy, marine, and industrial manufacturing industries all benefit from our high-performance titanium pistons.
-
Are your Titanium Piston CNC Machining components certified?
- Yes, our products are certified under ISO9001:2015, ensuring compliance with global standards.
-
Do you offer international shipping?
- Yes, we ship our products worldwide, with reliable logistics partners for timely delivery.
Contact Details
For more information, a quote, or to discuss your specific requirements, please contact us:
Don’t miss out on high-performance Titanium Piston CNC Machining Custom components. Contact us today for a quote or further details. We're here to provide the precision and quality you need!