Titanium Caliper Pistons Customized - Product Details

Product Introduction

Titanium Caliper Pistons Customized are essential components in high-performance braking systems, used extensively in industries like aerospace, automotive, and medical sectors. These pistons are specifically designed for calipers in disc brake systems, where their high strength-to-weight ratio, corrosion resistance, and excellent thermal conductivity make them ideal for demanding applications. With customized options available, customers can tailor the design to meet specific operational requirements, whether for aerospace applications or automotive upgrades.

Manufactured with the utmost precision, these customized titanium pistons are known for their superior performance, lightweight nature, and resilience under extreme pressure. Whether for racing vehicles, spacecraft, or medical devices, these pistons provide an efficient solution for high-stress environments.

Technical Specifications

Titanium Caliper Pistons Customized - General Specifications

Specification	Description
Material	Titanium Alloy (Grade 5 / Ti-6Al-4V)
Piston Diameter	Customizable (Standard 25mm – 150mm)
Weight	Lightweight, 45% lighter than steel
Surface Treatment	Anodizing, Shot Peening, Polishing
Temperature Resistance	Up to 600°C (1112°F)
Corrosion Resistance	Excellent resistance to seawater, acids
Hardness	Hardness of 400-450 HV
Tensile Strength	900 MPa (minimum)
Yield Strength	830 MPa (minimum)
Fatigue Strength	High fatigue resistance (over 1,000,000 cycles)

Main Production Grades and Standards

Country	Grade	Standard
USA	Ti-6Al-4V	ASTM B348, AMS 4928
Russia	VT6	GOST 19807
Japan	TC4	JIS H4600, JIS H4630

Customization Options

Feature	Options Available
Dimensions	Custom diameters, lengths, and thicknesses
Surface Finish	Polished, anodized, or bead-blasted finishes
End Fittings	Custom threads, flange types, or seamless

Product Features (Key Features)

Lightweight & High Strength: Titanium Caliper Pistons Customized are 45% lighter than traditional steel, enhancing performance without compromising on strength.
Corrosion Resistance: These pistons are highly resistant to corrosion, making them perfect for use in aerospace, marine, and medical applications.
Customized Design: Tailor-made to fit the specific requirements of your braking systems, ensuring optimal performance.
Heat Resistance: Capable of withstanding high temperatures, ensuring consistent performance under extreme conditions.
Long Durability: Built to last, with high fatigue resistance, offering millions of cycles of reliable use.
Sustainable: Titanium is a highly sustainable material, known for its low environmental impact during production.

Applications

Titanium Caliper Pistons Customized are used in a variety of industries where precision, performance, and reliability are essential:

Aerospace: For braking systems in aircraft and spacecraft, where lightweight and durable materials are critical.
Automotive: High-performance racing cars, sports vehicles, and luxury cars, demanding high-strength, low-weight components.
Medical Devices: For surgical instruments and implants, where biocompatibility and corrosion resistance are vital.
Chemical Processing: In pumps, valves, and reactors where titanium’s resistance to chemicals ensures longevity.
Marine Engineering: Offshore structures and shipbuilding, especially where resistance to saltwater corrosion is crucial.
Industrial Manufacturing: For components that endure high stress and require lightweight, durable materials.

Manufacturing Process

At Baoji Haiyue New Metal Materials Co., Ltd., the manufacturing process for Titanium Caliper Pistons Customized involves:

Material Selection: High-grade titanium alloy (Ti-6Al-4V) is sourced and subjected to stringent quality checks.
Precision Forging: The material is forged under controlled conditions to achieve the desired shape and strength.
CNC Machining: Highly precise CNC machines are used to create the final customized piston design.
Surface Treatment: Surface finishes such as anodizing, shot peening, or polishing are applied to enhance durability and performance.
Quality Inspection: Each piston undergoes ultrasonic and eddy current testing, ensuring it meets the required specifications.

Quality Assurance

Baoji Haiyue New Metal Materials Co., Ltd. is committed to delivering products that meet the highest quality standards. Our quality assurance process includes:

ISO9001:2015 Certification: Ensuring consistent quality in all processes.
Advanced Testing: Each piston is tested for tensile strength, fatigue resistance, corrosion, and surface quality.
Precision Manufacturing: Rigorous tolerances and checks at each production stage ensure the highest quality.
Traceability: Every product is traceable from raw material to final product, ensuring full transparency.

Packaging and Logistics

We ensure that your Titanium Caliper Pistons Customized are delivered securely and promptly:

Packaging: Each piston is carefully packaged to prevent damage during transport, with options for custom packaging to meet your needs.
Global Shipping: We offer worldwide shipping with reliable, cost-effective logistics partners to ensure timely delivery.
Custom Clearance: We handle all customs documentation and procedures, ensuring smooth import/export processes.

Customer Support

Our customer support team is dedicated to providing prompt and professional service:

Pre-sale Support: Assistance with product selection, customization options, and technical consultations.
Post-sale Support: After-sales service to ensure complete customer satisfaction, including support for installation and maintenance.
Global Reach: Our team is available across multiple time zones, ensuring fast responses to queries and concerns.

Why Choose Us

Complete Product Range: Baoji Haiyue offers a broad range of titanium and non-ferrous materials, providing you with a one-stop solution.
Global Sales and Agencies: We serve clients worldwide with a strong presence in North America, Europe, and Asia.
Customized Solutions: Tailored products to meet your specific requirements for size, design, and material properties.
Timely Global After-Sales Service: We ensure quick responses and solutions no matter where you are located.
Fast Delivery: Our advanced production and logistics systems allow us to meet tight delivery deadlines.

Development History

2010

Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.

2012

Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.

2014

Achieved ISO9001:2015 certification, ensuring high-quality production standards.

2016

Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.

2018

Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.

2020

Obtained AS9100D certification for aerospace industry compliance and advanced product quality.

2022

Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.

2024

Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.

Product Quality Management

Appearance and size inspection

Tensile test

Bending test

Chemical composition analysis

Electrochemical performance test

Ultrasonic test

Eddy current test

Thickness test

Production and Processing

Titanium sponge raw materials

Titanium sponge processing and smelting

Titanium ingot forging

Machining

Manual grinding and polishing

Manual testing

Workshop and Equipment

Packaging

Main Products

Titanium Anode

Sinrer-metal-powder-filters

Titanium Rod

Titanium Plate

Titanium Elbow

Titanium Screw

Applied Industries

Be used in a wide range of industries.

Electrolytic copper foil manufacturing industry

Hydrometallurgy industry

Sewage treatment industry

Cyclone electrolysis industry

Etching liquid electrolysis recovery industry

Electrolytic sodium hypochlorite industry

OEM Services

We offer comprehensive OEM services, including:

Custom Design and Engineering: Work directly with our engineers to create products that fit your exact needs.
Branding: We can provide OEM services with your brand’s logo and specifications.
Bulk Orders: Competitive pricing for bulk orders, ideal for large enterprises.

Frequently Asked Questions (FAQs)

Q1: What is the maximum temperature resistance for Titanium Caliper Pistons Customized? A1: Titanium Caliper Pistons Customized can withstand temperatures up to 600°C (1112°F), making them suitable for high-heat environments.

Q2: How can I customize the size of the pistons? A2: We offer fully customizable sizes, from small diameter pistons to large-scale custom designs, with adjustable length, thickness, and other specifications.

Q3: Are these pistons suitable for marine applications? A3: Yes, titanium is highly resistant to saltwater corrosion, making it ideal for marine applications such as offshore structures and shipbuilding.

Q4: What is the lead time for an order? A4: Lead times depend on the order quantity and customization requirements, but we strive to deliver orders within 4-6 weeks.

Q5: Do you provide samples? A5: Yes, we offer samples for testing and approval prior to full-scale production.

Contact Details

For more information or to request a quote, please contact us:

Email:Jolina@bjhyti.com
Phone: +86-18392721678

We look forward to providing you with the highest quality Titanium Caliper Pistons Customized for your unique needs. Reach out today and experience our commitment to excellence!