ASME Titanium Flange Product Page
Product Introduction
The ASME Titanium Flange is an essential component used across industries requiring high-performance, corrosion-resistant materials. Manufactured by Baoji Haiyue New Metal Materials Co., Ltd., these titanium flanges meet stringent global standards and are designed for demanding applications in aerospace, medical, chemical, and energy sectors. Titanium, with its exceptional strength-to-weight ratio, high corrosion resistance, and biocompatibility, makes it the ideal material for flange manufacturing. These flanges are tailored for durability, efficiency, and performance, ensuring optimal functionality in the most challenging environments.
Technical Specifications
Below are the technical specifications of the ASME Titanium Flange, detailing its design, grades, and other critical parameters.
Key Specifications:
Specification |
Value |
Material |
Grade 2, Grade 5 (Ti-6Al-4V), Grade 7 (Ti-0.2Pd) |
Flange Type |
Weld Neck, Slip-on, Blind, Threaded |
Standards |
ASME B16.5, ASME B16.47, ASME B16.1 |
Pressure Class |
150, 300, 600, 900, 1500, 2500 |
Dimensions |
½" to 48" (Standard) |
Thickness |
Customizable per requirement |
Surface Finish |
Matte, Polished, Electro-polished |
End Connection |
Butt Weld, Socket Weld, Threaded |
Pressure Rating |
Up to 2500 PSI |
Production Grades and Standards
The following table lists the main production grades and standards for ASME Titanium Flanges in the US, Russia, and Japan:
Country |
Grade |
Standard |
USA |
Grade 2 |
ASTM B265, ASME B16.5 |
|
Grade 5 |
ASTM B348, ASME B16.5 |
|
Grade 7 |
ASTM B338, ASME B16.5 |
Russia |
Ti Gr. 2 |
GOST 19807-91 |
|
Ti Gr. 5 |
GOST 19807-91 |
Japan |
JIS 2 |
JIS H 4600 |
|
JIS 5 |
JIS H 4620 |
Titanium Flange
Property |
Grade 2 |
Grade 5 (Ti-6Al-4V) |
Grade 7 (Ti-0.2Pd) |
Density |
4.51 g/cm³ |
4.43 g/cm³ |
4.47 g/cm³ |
Yield Strength |
275 MPa |
900 MPa |
480 MPa |
Tensile Strength |
480 MPa |
950 MPa |
550 MPa |
Elongation |
20% |
10% |
15% |
Corrosion Resistance |
Excellent |
Excellent |
Superior |
Product Features (Key Features)
- Corrosion Resistance: Titanium’s inherent resistance to corrosion, even in extreme environments like seawater, chemicals, and high temperatures, makes it a superior choice for critical applications.
- Strength-to-Weight Ratio: Titanium flanges are lightweight yet exceptionally strong, which is crucial for applications in aerospace and automotive sectors.
- Biocompatibility: Particularly useful in medical devices and implants where compatibility with human tissue is essential.
- Customizable: Available in various grades, sizes, and pressure classes to suit different applications.
- Long Durability: Titanium flanges have a long service life, reducing the need for frequent replacements and ensuring cost-effectiveness in the long run.
- Wide Range of Sizes: From small to large flanges (½" to 48"), ideal for both small and large-scale projects.
Applications
- Aerospace and Aviation: Titanium flanges are critical for aircraft and spacecraft systems, providing strength, lightness, and corrosion resistance for components like fuel lines, hydraulic systems, and exhaust systems.
- Medical Devices and Healthcare: Used in medical implants, prosthetics, and surgical instruments, where biocompatibility and resistance to body fluids are vital.
- Chemical Processing: Essential in reactors, heat exchangers, and pipes in harsh chemical environments.
- Energy Sector: Employed in energy production, particularly in nuclear power plants and solar energy equipment, where corrosion resistance and high-strength materials are needed.
- Marine Engineering: Ideal for use in shipbuilding, offshore platforms, and sub-sea installations due to their resistance to saltwater corrosion.
Manufacturing Process
Baoji Haiyue’s ASME Titanium Flanges are produced using cutting-edge technology and techniques, ensuring superior quality and performance:
- Material Sourcing: Only premium-grade titanium is used, sourced from trusted suppliers.
- Casting and Forging: Titanium billets undergo precise forging processes to ensure strength and durability.
- CNC Machining: Advanced CNC machines shape the flanges to exact specifications, ensuring tight tolerances.
- Heat Treatment: Flanges are heat-treated to enhance strength and eliminate internal stresses.
- Surface Treatment: Processes like anodizing or polishing are applied for enhanced corrosion resistance and aesthetic quality.
Quality Assurance
Each ASME Titanium Flange undergoes rigorous testing and inspection, ensuring compliance with international standards. Testing includes:
- Ultrasonic Testing for material consistency.
- Eddy Current Testing to detect surface cracks.
- Spectral Analysis to verify composition.
- Dimensional Inspections to ensure correct fit and finish.
Certifications:
- ISO9001:2015: Ensures quality management standards.
- AS9100D: Aerospace industry-specific certification.
- GJB9001C:2007: Military product quality management standard.
Packaging and Logistics
- Packaging: Flanges are securely packed using durable materials such as wooden crates or foam padding to avoid damage during transit.
- Shipping: We offer both air and sea freight options with a global distribution network to ensure timely deliveries.
- Global Reach: Our products are shipped to North America, Europe, Asia-Pacific, and the Middle East, ensuring widespread accessibility.
Customer Support
Our dedicated customer service team is here to support you from inquiry to after-sales. Whether you need technical assistance, help with product selection, or have questions about shipping, we’re here to help.
Why Choose Us
- Complete Product Range: We offer a full selection of titanium flanges, from standard to custom sizes.
- One-Stop Solution: Full-process production, from material sourcing to finishing, all done under one roof.
- Global Sales and Support: Our products are available worldwide, with a reliable sales network and local agencies.
- Custom Solutions: We provide tailored solutions based on your specific needs, whether for unique dimensions or specific performance characteristics.
- Fast Delivery: With our robust production and logistics, we ensure on-time deliveries to meet your project timelines.
- Customer-Centric Service: With a reputation for reliability, our team is always ready to assist with after-sales support.
Development History
2010
Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.
2012
Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.
2014
Achieved ISO9001:2015 certification, ensuring high-quality production standards.
2016
Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.
2018
Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.
2020
Obtained AS9100D certification for aerospace industry compliance and advanced product quality.
2022
Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.
2024
Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.
Product Quality Management
Appearance and size inspection
Chemical composition analysis
Electrochemical performance test
Production and Processing
Titanium sponge raw materials
Titanium sponge processing and smelting
Manual grinding and polishing
Workshop and Equipment
Packaging
Main Products
Titanium Anode
Sinrer-metal-powder-filters
Applied Industries
Be used in a wide range of industries.
Electrolytic copper foil manufacturing industry
Sewage treatment industry
Cyclone electrolysis industry
Etching liquid electrolysis recovery industry
Electrolytic sodium hypochlorite industry
OEM Services
Baoji Haiyue offers OEM services to meet your unique specifications. From custom sizes and pressure ratings to tailored flanges for specific industries, we work with you to provide the best solution for your needs.
Frequently Asked Questions (FAQs)
-
What are the available grades for ASME Titanium Flanges?
- We offer Grade 2, Grade 5 (Ti-6Al-4V), and Grade 7 (Ti-0.2Pd) based on your application requirements.
-
Can I get custom sizes for my titanium flanges?
- Yes, we offer customizable sizes, thicknesses, and pressure classes to fit your project needs.
-
What industries use ASME Titanium Flanges?
- ASME Titanium Flanges are used in aerospace, medical, chemical, energy, and marine industries, among others.
-
How do I ensure my flanges meet industry standards?
- All our titanium flanges meet strict international standards such as ASTM, ASME, and ISO, with detailed quality testing at every stage.
Contact Details
If you’re interested in purchasing ASME Titanium Flanges or need more information, feel free to contact us.
We look forward to helping you with your material needs. Get in touch today for a quote or further inquiries!