Titanium Manifold Stud Kit Gr5

1.Lightweight and strong for high-performance applications.
2.Superior corrosion resistance in extreme environments.
3.Precision threading ensures secure and reliable fastening.
4.High-temperature tolerance for demanding industrial uses.
5.Custom designs available to meet specific requirements.
Product Description

Titanium Manifold Stud Kit Gr5 – High-Performance Fastening Solution


Product Introduction

The Titanium Manifold Stud Kit Gr5 is a premium fastener solution designed for high-performance applications where durability, strength, and weight reduction are crucial. Made from Grade 5 Titanium (Ti-6Al-4V), this manifold stud kit is engineered to withstand the most demanding conditions in industries such as aerospace, medical devices, chemical processing, and marine engineering. Whether used in exhaust systems, manifolds, or structural components, our Titanium Manifold Stud Kit Gr5 provides exceptional performance and reliability.

At Baoji Haiyue New Metal Materials Co., Ltd., we take pride in offering products that meet the highest standards of quality and innovation. Our Titanium Manifold Stud Kit Gr5 is no exception—designed for strength, lightweight, and corrosion resistance, it is the ideal choice for professionals seeking premium fasteners for critical applications.


Technical Specifications

Here’s a detailed breakdown of the technical specifications for our Titanium Manifold Stud Kit Gr5, which includes essential properties, common grades, and standards from major manufacturing countries:

General Specifications:

Specification Value
Material Titanium Grade 5 (Ti-6Al-4V)
Tensile Strength 130 ksi (900 MPa)
Yield Strength 120 ksi (830 MPa)
Elongation 10%
Modulus of Elasticity 16.5 million psi (114 GPa)
Hardness 330-370 (Brinell)
Temperature Resistance Up to 600°F (316°C)
Corrosion Resistance Excellent resistance to seawater, acids, and most chemicals
Thread Type Metric / Imperial
Surface Treatment Passivated / Anodized

Production Grades and Standards:

US (ASTM):
Grade Standard Applications
Gr5 ASTM B348 Aerospace, automotive, medical implants
Gr5 ASTM F136 Surgical implants, high-performance fasteners
Russia (GOST):
Grade Standard Applications
Gr5 GOST 21931 Aircraft, marine applications, pressure vessels
Gr5 GOST 21932 Industrial machinery, petrochemical industries
Japan (JIS):
Grade Standard Applications
Ti-6Al-4V JIS H 4600 Automotive, medical, chemical reactors
Ti-6Al-4V JIS G 4200 Heat exchangers, power plants


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Key Features of the Titanium Manifold Stud Kit Gr5

  • High Strength-to-Weight Ratio: Titanium Grade 5 offers the perfect balance of strength and lightness, making it ideal for industries like aerospace and automotive.
  • Corrosion Resistance: Resistant to saltwater, acids, and alkalis, ensuring a longer lifespan even in harsh environments.
  • Heat Resistance: Can withstand high temperatures up to 600°F (316°C) without compromising on structural integrity.
  • Biocompatibility: Safe for medical applications, as Titanium Grade 5 is highly biocompatible, making it perfect for surgical implants and medical devices.
  • Durability: Designed to handle vibration and mechanical stress, perfect for critical systems like exhaust manifolds and reactor components.
  • Customizable: Available in various sizes, thread types, and lengths to fit your specific needs.

Applications

The Titanium Manifold Stud Kit Gr5 is used in a variety of high-performance sectors. Its strength, lightweight, and corrosion-resistant properties make it ideal for:

  • Aerospace and Aviation: Used in aircraft engines, fuel systems, and structural components where strength and lightweight properties are critical.
  • Medical Devices and Healthcare: Surgical implants, prosthetics, and dental components.
  • Chemical Processing: Reactors, heat exchangers, and storage tanks resistant to highly corrosive environments.
  • Energy Sector: Components for nuclear plants, oil rigs, wind turbines, and solar panels.
  • Marine Engineering: Offshore structures and shipbuilding, particularly in environments exposed to saltwater corrosion.
  • Automotive and Motorsports: Exhaust systems, engine manifolds, and high-performance racing parts.

Manufacturing Process

Our Titanium Manifold Stud Kits are produced using state-of-the-art equipment and processes to ensure superior quality. The manufacturing process includes:

  1. Raw Material Selection: Only premium Grade 5 Titanium is used, sourced from reputable suppliers.
  2. Cold and Hot Forging: Advanced forging techniques are applied to shape the studs to precise specifications.
  3. CNC Machining: Highly accurate CNC machines are used to achieve precise threading and dimensional accuracy.
  4. Surface Treatment: Each stud undergoes passivation and anodizing to enhance its corrosion resistance and aesthetic appeal.
  5. Testing and Quality Assurance: Every batch is subjected to stringent tests, including ultrasonic testing, tensile testing, and surface analysis.

Quality Assurance

We are committed to delivering products that meet the highest quality standards. Our Titanium Manifold Stud Kits are subjected to:

  • Rigorous Testing: Each batch undergoes mechanical, chemical, and corrosion resistance testing.
  • Certifications: We hold ISO 9001:2015, AS9100D, and other relevant certifications to ensure product reliability and compliance.
  • Traceability: Every product is traceable back to its production lot, ensuring transparency and quality control throughout the supply chain.

Packaging and Logistics

Each Titanium Manifold Stud Kit Gr5 is carefully packaged to prevent damage during transit. We offer customized packaging solutions based on customer requirements, including:

  • Protective Packaging: Anti-static bags, bubble wrap, and sturdy boxes to prevent any damage.
  • Global Logistics: We provide global shipping via air, sea, and land. Fast delivery options available worldwide, ensuring timely arrival of your orders.

Customer Support

We pride ourselves on providing excellent customer support. Our team is available to assist with:

  • Product Selection: Helping you choose the right size and specifications for your application.
  • Technical Assistance: Providing detailed information on material properties and performance.
  • After-Sales Support: Offering solutions for any issues that may arise post-purchase.

Why Choose Us?

  • Complete Product Range: We offer a full range of titanium and non-ferrous metal products, including customized solutions.
  • Full-Process Production: From raw material to finished product, we control every step of the process.
  • Global Sales and Agency: Serving customers across 20+ countries with timely global delivery and after-sales service.
  • Competitive Pricing: Get high-quality products at the best prices, ensuring value for your investment.
  • Sustainability: Environmentally responsible sourcing and production methods.

Development History

 
2010


Company founded in Baoji, "Titanium Valley," specializing in titanium and non-ferrous metals.

 
2012

Expanded product range to include zirconium, tantalum, nickel, tungsten, and molybdenum products.

 
2014

Achieved ISO9001:2015 certification, ensuring high-quality production standards.

 
2016

Upgraded manufacturing facilities, adding VAR furnaces, CNC machinery, and advanced heat treatment systems.

 
2018

Expanded global presence, establishing partnerships in the United States, Germany, and South Korea.

 
2020

Obtained AS9100D certification for aerospace industry compliance and advanced product quality.

 
2022

Introduced customized solutions for the aerospace, medical, and energy industries, enhancing global reach.

 
2024

Celebrated 14 years of excellence with over 2,000 tons of annual titanium production capacity.

 

Product Quality Management

Appearance and size inspection
Appearance and size inspection
Tensile test
Tensile test
Bending test
Bending test
Chemical composition analysis
Chemical composition analysis
Electrochemical performance test
Electrochemical performance test
Ultrasonic test
Ultrasonic test
Eddy current test
Eddy current test
Thickness test
Thickness test

Production and Processing

Titanium sponge raw materials
Titanium sponge raw materials
Titanium sponge processing and smelting
Titanium sponge processing and smelting
Titanium ingot forging
Titanium ingot forging
Machining
Machining
Manual grinding and polishing
Manual grinding and polishing
Manual testing
Manual testing

Workshop and Equipment

Workshop and equipment
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
Workshop and equipment
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 
Workshop and equipment
 

Packaging

Packaging
 
Packaging
 
Packaging
 
Packaging

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Applied Industries

Be used in a wide range of industries.

 

Electrolytic copper foil manufacturing industry

Electrolytic copper foil manufacturing industry

Hydrometallurgy industry

Hydrometallurgy industry

Sewage treatment industry

Sewage treatment industry

Cyclone electrolysis industry

Cyclone electrolysis industry

Etching liquid electrolysis recovery industry

Etching liquid electrolysis recovery industry

Electrolytic sodium hypochlorite industry

Electrolytic sodium hypochlorite industry

OEM Services

We offer OEM services to meet your unique requirements. Whether you need customized sizes, shapes, or properties, we work closely with you to create products that align with your specific needs.


Frequently Asked Questions (FAQs)

Q1: What is Titanium Grade 5?

Titanium Grade 5, or Ti-6Al-4V, is an alloy made of 90% titanium, 6% aluminum, and 4% vanadium. Known for its high strength, lightweight, and corrosion resistance, it’s widely used in aerospace and medical applications.

Q2: Can I use the Titanium Manifold Stud Kit for automotive applications?

Yes, Titanium Grade 5 is an excellent material for automotive applications, particularly in exhaust systems and engine components due to its high strength-to-weight ratio and corrosion resistance.

Q3: What is the delivery time for the Titanium Manifold Stud Kit Gr5?

Delivery times vary depending on the order size and location. Typically, orders are shipped within 7-14 business days.


Contact Us

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Get in touch today for your customized Titanium Manifold Stud Kit Gr5 solution!

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